Projects / TA-25-028
TA-25-028
Complete On trackFork palletising gripper — 25 kg fertiliser bags · Incitec Pivot Fertilisers · Fork palletising
Value
$84,500
budget cost $59k
Cost to date
$35,636
$9k parts · $27k labour
Forecast margin
29.6%
$25,050
Claimed
100%
$84,500 of $84,500
FAT
17 Dec
signed off
Parts short
0
BOM covered
Bill of materials
10 lines · $8,585 committed · reserved parts are held for this project, issued parts are on the machine
| Part no | Description | Qty | Issued | Reserved | Short | Unit | Line | |
|---|---|---|---|---|---|---|---|---|
| CMP71S-KH4 | SEW CMP71S synchronous servomotor Drives & controls · 1 ea free | 1 | 1 | — | — | $2,120.00 | $2,120 | |
| M12-5P-5M | M12 5-pin cable, 5 m, PUR Electrical · 72 ea free | 6 | 6 | — | — | $24.00 | $144 | |
| SHCS-M10-30 | Socket head cap screw M10 × 30, 12.9 (box 50) Fasteners · 15 box free | 1 | 1 | — | — | $38.00 | $38 | |
| DSBC-50-200-PPVA | Festo DSBC standard cylinder Ø50 × 200 Pneumatics · 10 ea free | 2 | 2 | — | — | $268.00 | $536 | |
| AL-PROF-4545 | Aluminium profile 45 × 45, per metre Raw material · 108 m free | 10 | 10 | — | — | $21.00 | $210 | |
| AL6061-PL20 | Aluminium plate 6061-T6, 20 mm, 2400 × 1200 Raw material · 4 sheet free | 1 | 1 | — | — | $1,260.00 | $1,260 | |
| IME12-04BPSZC0S | SICK IME12 inductive proximity sensor Sensors & safety · 36 ea free | 4 | 4 | — | — | $58.00 | $232 | |
| TRK-CSS-L | Compliance shock sensor — large (≤300 kg tooling) Trak products · 0 ea free | 1 | 1 | — | — | $1,380.00 | $1,380 | |
| TRK-FRK-CF11 | Carbon fibre flat fork tine — 1100 mm Trak products · 13 ea free | 6 | 6 | — | — | $420.00 | $2,520 | |
| TRK-MP-FAN | Sensor mounting plate — FANUC flange Trak products · 8 ea free | 1 | 1 | — | — | $145.00 | $145 |
Progress claims
30% on order · 40% on FAT sign-off · 30% on commissioning — each pushed to Xero when raised
Build schedule
Where this build sits on the workshop's resources
| Done | Stage | Resource | Start | Finish | Days | Who |
|---|---|---|---|---|---|---|
| Design | Design office | 06 Oct 2025 | 21 Oct 2025 | 12 | Daniel Pham | |
| Procurement | Procurement | 16 Oct 2025 | 29 Oct 2025 | 10 | Jess Taylor | |
| Fabrication | Excelfab — laser, fold & weld | 24 Oct 2025 | 04 Nov 2025 | 8 | Ben Nguyen | |
| Assembly | Gripper assembly bench | 01 Dec 2025 | 16 Dec 2025 | 12 | Ryan Walsh | |
| Controls | Controls & robot programming | 08 Dec 2025 | 17 Dec 2025 | 8 | Luke Brennan | |
| FAT | FAT cell | 17 Dec 2025 | 18 Dec 2025 | 2 | Matt O'Connor | |
| Commissioning | Site crew | 21 Jan 2026 | 23 Jan 2026 | 3 | Steve Hargreaves |
Time booked
305.5 h · $27,051 at cost rates
Luke Brennan58.0 h · $6,090
Priya Raman47.0 h · $4,230
Tom Kowalski41.0 h · $2,952
Josh Mitchell38.0 h · $3,800
Daniel Pham37.5 h · $3,563
Ryan Walsh30.5 h · $2,196
Ben Nguyen26.0 h · $1,924
Matt O'Connor15.5 h · $1,240
Steve Hargreaves12.0 h · $1,056
| Date | Who | Task | Hours | Cost | |
|---|---|---|---|---|---|
| 31 Dec 2025 | Luke Brennan | Site commissioning | 7.0 | $735 | |
| 30 Dec 2025 | Luke Brennan | Site commissioning | 4.0 | $420 | |
| 29 Dec 2025 | Steve Hargreaves | Site commissioning | 6.0 | $528 | |
| 26 Dec 2025 | Luke Brennan | Site commissioning | 4.0 | $420 | |
| 25 Dec 2025 | Steve Hargreaves | Site commissioning | 6.0 | $528 | |
| 24 Dec 2025 | Luke Brennan | Site commissioning | 8.0 | $840 | |
| 23 Dec 2025 | Luke Brennan | Site commissioning | 4.0 | $420 | |
| 02 Dec 2025 | Ryan Walsh | Mechanical assembly | 2.5 | $180 | |
| 01 Dec 2025 | Tom Kowalski | Mechanical assembly | 6.0 | $432 | |
| 28 Nov 2025 | Luke Brennan | FAT | 4.0 | $420 | |
| 28 Nov 2025 | Tom Kowalski | Mechanical assembly | 6.0 | $432 | |
| 27 Nov 2025 | Matt O'Connor | FAT | 8.0 | $640 | |
| 27 Nov 2025 | Tom Kowalski | Mechanical assembly | 4.0 | $288 | |
| 26 Nov 2025 | Matt O'Connor | FAT | 7.5 | $600 | |
| 26 Nov 2025 | Ryan Walsh | Mechanical assembly | 8.0 | $576 | |
| 25 Nov 2025 | Ryan Walsh | Mechanical assembly | 4.0 | $288 | |
| 24 Nov 2025 | Ryan Walsh | Mechanical assembly | 6.0 | $432 | |
| 21 Nov 2025 | Luke Brennan | PLC & robot programming | 6.0 | $630 | |
| 21 Nov 2025 | Tom Kowalski | Mechanical assembly | 7.5 | $540 | |
| 20 Nov 2025 | Josh Mitchell | PLC & robot programming | 8.0 | $800 | |
| 20 Nov 2025 | Ryan Walsh | Mechanical assembly | 6.0 | $432 | |
| 19 Nov 2025 | Luke Brennan | PLC & robot programming | 6.0 | $630 | |
| 19 Nov 2025 | Ryan Walsh | Mechanical assembly | 4.0 | $288 | |
| 18 Nov 2025 | Josh Mitchell | PLC & robot programming | 6.0 | $600 | |
| 18 Nov 2025 | Tom Kowalski | Mechanical assembly | 4.0 | $288 | |
| 17 Nov 2025 | Josh Mitchell | PLC & robot programming | 8.0 | $800 | |
| 17 Nov 2025 | Tom Kowalski | Mechanical assembly | 6.0 | $432 | |
| 14 Nov 2025 | Josh Mitchell | PLC & robot programming | 4.0 | $400 | |
| 14 Nov 2025 | Tom Kowalski | Mechanical assembly | 7.5 | $540 | |
| 13 Nov 2025 | Luke Brennan | PLC & robot programming | 7.5 | $788 | |
| 10 Nov 2025 | Ben Nguyen | Machining & fit-up | 2.5 | $185 | |
| 07 Nov 2025 | Ben Nguyen | Machining & fit-up | 8.0 | $592 | |
| 06 Nov 2025 | Ben Nguyen | Machining & fit-up | 4.0 | $296 | |
| 05 Nov 2025 | Ben Nguyen | Machining & fit-up | 4.0 | $296 | |
| 04 Nov 2025 | Ben Nguyen | Machining & fit-up | 7.5 | $555 | |
| 22 Oct 2025 | Priya Raman | Mechanical design | 4.0 | $360 | |
| 21 Oct 2025 | Daniel Pham | Mechanical design | 8.0 | $760 | |
| 20 Oct 2025 | Priya Raman | Mechanical design | 6.0 | $540 | |
| 17 Oct 2025 | Priya Raman | Mechanical design | 8.0 | $720 | |
| 16 Oct 2025 | Daniel Pham | Mechanical design | 6.0 | $570 | |
| 15 Oct 2025 | Priya Raman | Mechanical design | 7.5 | $675 | |
| 14 Oct 2025 | Daniel Pham | Mechanical design | 8.0 | $760 | |
| 13 Oct 2025 | Daniel Pham | Mechanical design | 7.5 | $713 | |
| 10 Oct 2025 | Josh Mitchell | Controls design | 2.0 | $200 | |
| 10 Oct 2025 | Priya Raman | Mechanical design | 7.5 | $675 | |
| 09 Oct 2025 | Josh Mitchell | Controls design | 6.0 | $600 | |
| 09 Oct 2025 | Priya Raman | Mechanical design | 8.0 | $720 | |
| 08 Oct 2025 | Luke Brennan | Controls design | 7.5 | $788 | |
| 08 Oct 2025 | Daniel Pham | Mechanical design | 8.0 | $760 | |
| 07 Oct 2025 | Josh Mitchell | Controls design | 4.0 | $400 | |
| 07 Oct 2025 | Priya Raman | Mechanical design | 6.0 | $540 |
Project
- Customer
- Incitec Pivot FertilisersKieran Dunne · Site Engineer
- Site
- Incitec Pivot Fertilisers — North Geelong
- Robot
- ABB IRB 660 (existing)
- PM
- Sebastian
- Quote
- Q-25-0064
- Customer PO
- INC-PO-4517363
Key dates
- Start
- 06 Oct 2025
- FAT
- 17 Dec 2025
- Ship
- 12 Jan 2026
- Commissioning
- 21 Jan 2026
- Completed
- 21 Jan 2026
Money
- Value
- $84,500
- Budget cost
- $59,450
- Parts committed
- $8,585
- Parts issued
- $8,585
- Labour to date
- $27,051
- Forecast cost
- $59,450
- Forecast margin
- $25,050 · 29.6%
Purchase orders
All POsNo purchase orders for this project.
Calendar
CalendarNothing in the calendar.
Activity
Quote Q-25-0064 won — project TA-25-028 opened.
1 Oct, 10:12am · Aiden Clarke