Projects / TA-26-002
TA-26-002
Complete On trackReel handling — core bung inserter & trimmer cell · Visy Paper — Coolaroo · Reel handling — core bung & trimmer
Value
$512,000
budget cost $345k
Cost to date
$247,848
$155k parts · $92k labour
Forecast margin
32.7%
$167,449
Claimed
100%
$512,000 of $512,000
FAT
18 Feb
signed off
Parts short
0
BOM covered
Bill of materials
14 lines · $155,409 committed · reserved parts are held for this project, issued parts are on the machine
| Part no | Description | Qty | Issued | Reserved | Short | Unit | Line | |
|---|---|---|---|---|---|---|---|---|
| CX5130-0125 | Beckhoff CX5130 embedded PC (TwinCAT) Drives & controls · 4 ea free | 1 | 1 | — | — | $2,480.00 | $2,480 | |
| ENC-600-SS | Control enclosure 600 × 600, stainless Electrical · 2 ea free | 1 | 1 | — | — | $920.00 | $920 | |
| IRB660-250 | ABB IRB 660 palletising robot, 250 kg / 3.15 m Robots · 0 ea free | 1 | 1 | — | — | $118,600.00 | $118,600 | |
| C4P-SA15030A | SICK deTec4 safety light curtain 1500 mm Sensors & safety · 4 pair free | 2 | 2 | — | — | $2,140.00 | $4,280 | |
| INSPECTORP621 | SICK InspectorP621 vision sensor Sensors & safety · 0 ea free | 1 | 1 | — | — | $3,890.00 | $3,890 | |
| PNOZ-MB0 | Pilz PNOZmulti 2 safety relay base unit Sensors & safety · 4 ea free | 1 | 1 | — | — | $1,180.00 | $1,180 | |
| XG-DOOR-SL | Axelent sliding door kit with interlock Sensors & safety · 2 ea free | 1 | 1 | — | — | $1,450.00 | $1,450 | |
| XG-PANEL-2200 | Axelent X-Guard mesh panel 2200 × 1500 Sensors & safety · 36 ea free | 16 | 16 | — | — | $168.00 | $2,688 | |
| XG-POST-2200 | Axelent X-Guard post 2200 Sensors & safety · 36 ea free | 14 | 14 | — | — | $64.00 | $896 | |
| TRK-CBI-HD | Core bung inserter head — pneumatic Trak products · 2 ea free | 1 | 1 | — | — | $7,400.00 | $7,400 | |
| TRK-CSS-L | Compliance shock sensor — large (≤300 kg tooling) Trak products · 0 ea free | 1 | 1 | — | — | $1,380.00 | $1,380 | |
| TRK-CUT-QC | Quick-change core cutter head Trak products · 4 ea free | 2 | 2 | — | — | $2,150.00 | $4,300 | |
| TRK-MP-ABB | Sensor mounting plate — ABB ISO 9409 flange Trak products · 10 ea free | 1 | 1 | — | — | $145.00 | $145 | |
| SIDECH-2BH19 | Side channel blower 2BH1 9.5 kW Vacuum · 1 ea free | 1 | 1 | — | — | $5,800.00 | $5,800 |
Progress claims
30% on order · 40% on FAT sign-off · 30% on commissioning — each pushed to Xero when raised
Build schedule
Where this build sits on the workshop's resources
| Done | Stage | Resource | Start | Finish | Days | Who |
|---|---|---|---|---|---|---|
| Design | Design office | 20 Oct 2025 | 14 Nov 2025 | 20 | Priya Raman | |
| Procurement | Procurement | 07 Nov 2025 | 27 Nov 2025 | 15 | Jess Taylor | |
| Fabrication | Excelfab — laser, fold & weld | 20 Nov 2025 | 05 Dec 2025 | 12 | Ben Nguyen | |
| Assembly | Assembly bay 1 | 19 Jan 2026 | 17 Feb 2026 | 22 | Ryan Walsh | |
| Controls | Controls & robot programming | 30 Jan 2026 | 19 Feb 2026 | 15 | Josh Mitchell | |
| FAT | FAT cell | 18 Feb 2026 | 20 Feb 2026 | 3 | Matt O'Connor | |
| Commissioning | Site crew | 23 Mar 2026 | 01 Apr 2026 | 8 | Steve Hargreaves |
Time booked
1,034.0 h · $92,439 at cost rates
Luke Brennan226.5 h · $23,783
Daniel Pham150.5 h · $14,298
Priya Raman135.5 h · $12,195
Josh Mitchell129.0 h · $12,900
Tom Kowalski125.0 h · $9,000
Ryan Walsh117.0 h · $8,424
Ben Nguyen88.0 h · $6,512
Steve Hargreaves41.0 h · $3,608
Matt O'Connor21.5 h · $1,720
| Date | Who | Task | Hours | Cost | |
|---|---|---|---|---|---|
| 29 Jan 2026 | Steve Hargreaves | Site commissioning | 5.5 | $484 | |
| 28 Jan 2026 | Luke Brennan | Site commissioning | 8.0 | $840 | |
| 27 Jan 2026 | Luke Brennan | Site commissioning | 7.5 | $788 | |
| 26 Jan 2026 | Steve Hargreaves | Site commissioning | 7.5 | $660 | |
| 23 Jan 2026 | Steve Hargreaves | Site commissioning | 6.0 | $528 | |
| 22 Jan 2026 | Luke Brennan | Site commissioning | 6.0 | $630 | |
| 21 Jan 2026 | Luke Brennan | Site commissioning | 8.0 | $840 | |
| 20 Jan 2026 | Luke Brennan | Site commissioning | 4.0 | $420 | |
| 20 Jan 2026 | Ryan Walsh | Mechanical assembly | 3.0 | $216 | |
| 19 Jan 2026 | Steve Hargreaves | Site commissioning | 8.0 | $704 | |
| 19 Jan 2026 | Tom Kowalski | Mechanical assembly | 4.0 | $288 | |
| 16 Jan 2026 | Steve Hargreaves | Site commissioning | 6.0 | $528 | |
| 16 Jan 2026 | Ryan Walsh | Mechanical assembly | 6.0 | $432 | |
| 15 Jan 2026 | Luke Brennan | Site commissioning | 8.0 | $840 | |
| 15 Jan 2026 | Ryan Walsh | Mechanical assembly | 8.0 | $576 | |
| 14 Jan 2026 | Luke Brennan | Site commissioning | 6.0 | $630 | |
| 14 Jan 2026 | Ryan Walsh | Mechanical assembly | 8.0 | $576 | |
| 13 Jan 2026 | Steve Hargreaves | Site commissioning | 4.0 | $352 | |
| 13 Jan 2026 | Ryan Walsh | Mechanical assembly | 8.0 | $576 | |
| 12 Jan 2026 | Steve Hargreaves | Site commissioning | 4.0 | $352 | |
| 12 Jan 2026 | Tom Kowalski | Mechanical assembly | 8.0 | $576 | |
| 09 Jan 2026 | Luke Brennan | Site commissioning | 4.0 | $420 | |
| 09 Jan 2026 | Tom Kowalski | Mechanical assembly | 4.0 | $288 | |
| 08 Jan 2026 | Luke Brennan | Site commissioning | 8.0 | $840 | |
| 08 Jan 2026 | Tom Kowalski | Mechanical assembly | 7.5 | $540 | |
| 07 Jan 2026 | Luke Brennan | Site commissioning | 7.5 | $788 | |
| 07 Jan 2026 | Ryan Walsh | Mechanical assembly | 8.0 | $576 | |
| 06 Jan 2026 | Luke Brennan | Site commissioning | 8.0 | $840 | |
| 06 Jan 2026 | Ryan Walsh | Mechanical assembly | 8.0 | $576 | |
| 05 Jan 2026 | Luke Brennan | Site commissioning | 8.0 | $840 | |
| 05 Jan 2026 | Ryan Walsh | Mechanical assembly | 6.0 | $432 | |
| 02 Jan 2026 | Luke Brennan | Site commissioning | 8.0 | $840 | |
| 02 Jan 2026 | Tom Kowalski | Mechanical assembly | 4.0 | $288 | |
| 01 Jan 2026 | Tom Kowalski | Mechanical assembly | 6.0 | $432 | |
| 31 Dec 2025 | Luke Brennan | PLC & robot programming | 3.0 | $315 | |
| 31 Dec 2025 | Tom Kowalski | Mechanical assembly | 6.0 | $432 | |
| 30 Dec 2025 | Josh Mitchell | PLC & robot programming | 7.5 | $750 | |
| 30 Dec 2025 | Tom Kowalski | Mechanical assembly | 4.0 | $288 | |
| 29 Dec 2025 | Josh Mitchell | PLC & robot programming | 6.0 | $600 | |
| 29 Dec 2025 | Ryan Walsh | Mechanical assembly | 4.0 | $288 | |
| 26 Dec 2025 | Luke Brennan | PLC & robot programming | 6.0 | $630 | |
| 26 Dec 2025 | Ryan Walsh | Mechanical assembly | 8.0 | $576 | |
| 25 Dec 2025 | Luke Brennan | PLC & robot programming | 7.5 | $788 | |
| 25 Dec 2025 | Tom Kowalski | Mechanical assembly | 7.5 | $540 | |
| 24 Dec 2025 | Luke Brennan | FAT | 5.0 | $525 | |
| 24 Dec 2025 | Josh Mitchell | PLC & robot programming | 6.0 | $600 | |
| 24 Dec 2025 | Ryan Walsh | Mechanical assembly | 4.0 | $288 | |
| 23 Dec 2025 | Luke Brennan | FAT | 6.0 | $630 | |
| 23 Dec 2025 | Luke Brennan | PLC & robot programming | 8.0 | $840 | |
| 23 Dec 2025 | Tom Kowalski | Mechanical assembly | 6.0 | $432 | |
| 22 Dec 2025 | Luke Brennan | FAT | 6.0 | $630 | |
| 22 Dec 2025 | Josh Mitchell | PLC & robot programming | 7.5 | $750 | |
| 22 Dec 2025 | Ryan Walsh | Mechanical assembly | 4.0 | $288 | |
| 19 Dec 2025 | Matt O'Connor | FAT | 4.0 | $320 | |
| 19 Dec 2025 | Luke Brennan | PLC & robot programming | 4.0 | $420 | |
| 19 Dec 2025 | Ryan Walsh | Mechanical assembly | 6.0 | $432 | |
| 19 Dec 2025 | Priya Raman | Mechanical design | 3.5 | $315 | |
| 18 Dec 2025 | Luke Brennan | FAT | 7.5 | $788 | |
| 18 Dec 2025 | Luke Brennan | PLC & robot programming | 4.0 | $420 | |
| 18 Dec 2025 | Ryan Walsh | Mechanical assembly | 6.0 | $432 |
Project
- Customer
- Visy Paper — CoolarooWayne Collins · Mill Maintenance Superintendent
- Site
- Visy Paper — Coolaroo
- Robot
- ABB IRB 660
- PM
- Sebastian
- Quote
- Q-26-0041
- Customer PO
- VIS-PO-4537325
Key dates
- Start
- 20 Oct 2025
- FAT
- 18 Feb 2026
- Ship
- 25 Feb 2026
- Commissioning
- 23 Mar 2026
- Completed
- 23 Mar 2026
Money
- Value
- $512,000
- Budget cost
- $344,551
- Parts committed
- $155,409
- Parts issued
- $155,409
- Labour to date
- $92,439
- Forecast cost
- $344,551
- Forecast margin
- $167,449 · 32.7%
Purchase orders
All POsNo purchase orders for this project.
Calendar
CalendarNothing in the calendar.
Activity
Quote Q-26-0041 won — project TA-26-002 opened.
15 Oct, 10:30am · Craig Kirkpatrick