Projects / TA-26-034
TA-26-034
Design On trackReel handling — core bung inserter & core trimmer cell, PM6 · Opal Australian Paper · Reel handling — core bung & trimmer
Value
$538,000
budget cost $379k
Cost to date
$23,965
$0 parts · $24k labour
Forecast margin
28.9%
$155,293
Claimed
30%
$161,400 of $538,000
FAT
20 Jan
in 106 days
Parts short
3
3 not on order
Bill of materials
14 lines · $155,409 committed · reserved parts are held for this project, issued parts are on the machine
| Part no | Description | Qty | Issued | Reserved | Short | Unit | Line | |
|---|---|---|---|---|---|---|---|---|
| CX5130-0125 | Beckhoff CX5130 embedded PC (TwinCAT) Drives & controls · 4 ea free | 1 | — | 1 | — | $2,480.00 | $2,480 | |
| ENC-600-SS | Control enclosure 600 × 600, stainless Electrical · 2 ea free | 1 | — | 1 | — | $920.00 | $920 | |
| IRB660-250 | ABB IRB 660 palletising robot, 250 kg / 3.15 m Robots · 0 ea free | 1 | — | — | 1 | $118,600.00 | $118,600 | |
| C4P-SA15030A | SICK deTec4 safety light curtain 1500 mm Sensors & safety · 4 pair free | 2 | — | 2 | — | $2,140.00 | $4,280 | |
| INSPECTORP621 | SICK InspectorP621 vision sensor Sensors & safety · 0 ea free | 1 | — | — | 1 | $3,890.00 | $3,890 | |
| PNOZ-MB0 | Pilz PNOZmulti 2 safety relay base unit Sensors & safety · 4 ea free | 1 | — | 1 | — | $1,180.00 | $1,180 | |
| XG-DOOR-SL | Axelent sliding door kit with interlock Sensors & safety · 2 ea free | 1 | — | 1 | — | $1,450.00 | $1,450 | |
| XG-PANEL-2200 | Axelent X-Guard mesh panel 2200 × 1500 Sensors & safety · 36 ea free | 16 | — | 16 | — | $168.00 | $2,688 | |
| XG-POST-2200 | Axelent X-Guard post 2200 Sensors & safety · 36 ea free | 14 | — | 14 | — | $64.00 | $896 | |
| TRK-CBI-HD | Core bung inserter head — pneumatic Trak products · 2 ea free | 1 | — | 1 | — | $7,400.00 | $7,400 | |
| TRK-CSS-L | Compliance shock sensor — large (≤300 kg tooling) Trak products · 0 ea free | 1 | — | — | 1 | $1,380.00 | $1,380 | |
| TRK-CUT-QC | Quick-change core cutter head Trak products · 4 ea free | 2 | — | 2 | — | $2,150.00 | $4,300 | |
| TRK-MP-ABB | Sensor mounting plate — ABB ISO 9409 flange Trak products · 10 ea free | 1 | — | 1 | — | $145.00 | $145 | |
| SIDECH-2BH19 | Side channel blower 2BH1 9.5 kW Vacuum · 1 ea free | 1 | — | 1 | — | $5,800.00 | $5,800 |
Progress claims
30% on order · 40% on FAT sign-off · 30% on commissioning — each pushed to Xero when raised
Claimed $161,40030% of $538,000
Deposit 30%
INV-10457
$161,400 ex GST · $177,540 inc
Awaiting paymentXero synced
FAT 40%
$215,200
not raised
Commissioning 30%
$161,400
not raised
Build schedule
Where this build sits on the workshop's resources
| Done | Stage | Resource | Start | Finish | Days | Who |
|---|---|---|---|---|---|---|
| Design | Design office | 14 Sep 2026 | 09 Oct 2026 | 20 | Priya Raman | |
| Procurement | Procurement | 02 Oct 2026 | 22 Oct 2026 | 15 | Jess Taylor | |
| Fabrication | Excelfab — laser, fold & weld | 15 Oct 2026 | 30 Oct 2026 | 12 | Ben Nguyen | |
| Assembly | Assembly bay 1 | 21 Dec 2026 | 19 Jan 2027 | 22 | Ryan Walsh | |
| Controls | Controls & robot programming | 01 Jan 2027 | 21 Jan 2027 | 15 | Luke Brennan | |
| FAT | FAT cell | 20 Jan 2027 | 22 Jan 2027 | 3 | Matt O'Connor | |
| Commissioning | Site crew | 17 Feb 2027 | 26 Feb 2027 | 8 | Steve Hargreaves |
Time booked
254.0 h · $23,965 at cost rates
Priya Raman106.5 h · $9,585
Daniel Pham100.0 h · $9,500
Luke Brennan26.0 h · $2,730
Josh Mitchell21.5 h · $2,150
| Date | Who | Task | Hours | Cost | |
|---|---|---|---|---|---|
| 06 Oct 2026 | Daniel Pham | Mechanical design | 3.5 | $333 | |
| 06 Oct 2026 | Daniel Pham | Mechanical design | 4.0 | $380 | |
| 06 Oct 2026 | Daniel Pham | Mechanical design | 4.0 | $380 | |
| 06 Oct 2026 | Daniel Pham | Mechanical design | 4.0 | $380 | |
| 06 Oct 2026 | Priya Raman | Mechanical design | 7.5 | $675 | |
| 06 Oct 2026 | Priya Raman | Mechanical design | 4.0 | $360 | |
| 06 Oct 2026 | Daniel Pham | Mechanical design | 8.0 | $760 | |
| 06 Oct 2026 | Daniel Pham | Mechanical design | 6.0 | $570 | |
| 06 Oct 2026 | Daniel Pham | Mechanical design | 6.0 | $570 | |
| 06 Oct 2026 | Priya Raman | Mechanical design | 6.0 | $540 | |
| 06 Oct 2026 | Daniel Pham | Mechanical design | 7.5 | $713 | |
| 06 Oct 2026 | Priya Raman | Mechanical design | 6.0 | $540 | |
| 06 Oct 2026 | Daniel Pham | Mechanical design | 6.0 | $570 | |
| 06 Oct 2026 | Priya Raman | Mechanical design | 4.0 | $360 | |
| 06 Oct 2026 | Priya Raman | Mechanical design | 4.0 | $360 | |
| 06 Oct 2026 | Daniel Pham | Mechanical design | 4.0 | $380 | |
| 06 Oct 2026 | Daniel Pham | Mechanical design | 7.5 | $713 | |
| 06 Oct 2026 | Priya Raman | Mechanical design | 6.0 | $540 | |
| 06 Oct 2026 | Priya Raman | Mechanical design | 6.0 | $540 | |
| 06 Oct 2026 | Priya Raman | Mechanical design | 4.0 | $360 | |
| 05 Oct 2026 | Priya Raman | Mechanical design | 8.0 | $720 | |
| 02 Oct 2026 | Priya Raman | Mechanical design | 8.0 | $720 | |
| 01 Oct 2026 | Priya Raman | Mechanical design | 4.0 | $360 | |
| 30 Sep 2026 | Priya Raman | Mechanical design | 4.0 | $360 | |
| 29 Sep 2026 | Daniel Pham | Mechanical design | 4.0 | $380 | |
| 28 Sep 2026 | Daniel Pham | Mechanical design | 8.0 | $760 | |
| 25 Sep 2026 | Josh Mitchell | Controls design | 2.5 | $250 | |
| 25 Sep 2026 | Priya Raman | Mechanical design | 4.0 | $360 | |
| 24 Sep 2026 | Josh Mitchell | Controls design | 7.5 | $750 | |
| 24 Sep 2026 | Priya Raman | Mechanical design | 8.0 | $720 | |
| 23 Sep 2026 | Luke Brennan | Controls design | 4.0 | $420 | |
| 23 Sep 2026 | Priya Raman | Mechanical design | 7.5 | $675 | |
| 22 Sep 2026 | Luke Brennan | Controls design | 4.0 | $420 | |
| 22 Sep 2026 | Daniel Pham | Mechanical design | 6.0 | $570 | |
| 21 Sep 2026 | Luke Brennan | Controls design | 6.0 | $630 | |
| 21 Sep 2026 | Priya Raman | Mechanical design | 4.0 | $360 | |
| 18 Sep 2026 | Luke Brennan | Controls design | 6.0 | $630 | |
| 18 Sep 2026 | Daniel Pham | Mechanical design | 6.0 | $570 | |
| 17 Sep 2026 | Josh Mitchell | Controls design | 7.5 | $750 | |
| 17 Sep 2026 | Priya Raman | Mechanical design | 7.5 | $675 | |
| 16 Sep 2026 | Josh Mitchell | Controls design | 4.0 | $400 | |
| 16 Sep 2026 | Daniel Pham | Mechanical design | 7.5 | $713 | |
| 15 Sep 2026 | Luke Brennan | Controls design | 6.0 | $630 | |
| 15 Sep 2026 | Priya Raman | Mechanical design | 4.0 | $360 | |
| 14 Sep 2026 | Daniel Pham | Mechanical design | 8.0 | $760 |
Project
- Customer
- Opal Australian PaperGraham Pike · Mill Engineering Manager
- Site
- Opal Australian Paper — Maryvale
- Robot
- ABB IRB 660
- PM
- Sebastian
- Quote
- Q-26-0052
- Customer PO
- OPA-PO-4519637
Key dates
- Start
- 14 Sep 2026
- FAT
- 20 Jan 2027
- Ship
- 27 Jan 2027
- Commissioning
- 17 Feb 2027
Money
- Value
- $538,000
- Budget cost
- $378,944
- Parts committed
- $155,409
- Parts issued
- $0
- Labour to date
- $23,965
- Forecast cost
- $382,707
- Forecast margin
- $155,293 · 28.9%
Purchase orders
All POsNo purchase orders for this project.
Calendar
CalendarActivity
PM6 kick-off at Maryvale.
15 Sep, 12:35pm · Craig Kirkpatrick
Quote Q-26-0052 won — project TA-26-034 opened.
9 Sep, 10:33am · Craig Kirkpatrick