Trak
Trak
TA-26-039 · Tontine Demo Quilt & pillow robotic case packer
Xero · synced 9:14am Tue 06 Oct 2026
Projects / TA-26-039

TA-26-039

Commissioning On track

Quilt & pillow robotic case packer · Tontine · Quilt & pillow case packer

Value
$486,000
budget cost $344k
Cost to date
$212,768
$118k parts · $95k labour
Forecast margin
29.2%
$141,895
Claimed
70%
$340,200 of $486,000
FAT
9 Sep
signed off
Parts short
0
BOM covered
Bill of materials
12 lines · $117,915 committed · reserved parts are held for this project, issued parts are on the machine
Part noDescriptionQtyIssuedReservedShortUnitLine
CX5130-0125 Beckhoff CX5130 embedded PC (TwinCAT)
Drives & controls · 4 ea free
 1 1 — — $2,480.00 $2,480
R47-DRN90L4 SEW R47 helical gearmotor 1.5 kW
Drives & controls · 4 ea free
 3 3 — — $1,340.00 $4,020
DSBC-50-200-PPVA Festo DSBC standard cylinder Ø50 × 200
Pneumatics · 10 ea free
 6 6 — — $268.00 $1,608
AL-PROF-4545 Aluminium profile 45 × 45, per metre
Raw material · 108 m free
 24 24 — — $21.00 $504
PL190 Yaskawa Motoman PL190 palletising robot
Robots · 0 ea free
 1 1 — — $94,800.00 $94,800
C4P-SA15030A SICK deTec4 safety light curtain 1500 mm
Sensors & safety · 4 pair free
 2 2 — — $2,140.00 $4,280
PNOZ-MB0 Pilz PNOZmulti 2 safety relay base unit
Sensors & safety · 4 ea free
 1 1 — — $1,180.00 $1,180
WTB4-3P2161 SICK WTB4 photoelectric sensor
Sensors & safety · 22 ea free
 6 6 — — $142.00 $852
XG-PANEL-2200 Axelent X-Guard mesh panel 2200 × 1500
Sensors & safety · 36 ea free
 12 12 — — $168.00 $2,016
TRK-CSS-L Compliance shock sensor — large (≤300 kg tooling)
Trak products · 0 ea free
 1 1 — — $1,380.00 $1,380
TRK-MP-MOT Sensor mounting plate — Motoman flange
Trak products · 8 ea free
 1 1 — — $145.00 $145
SCHM-FMP-1200 Schmalz FMP area gripper section, 1200 mm
Vacuum · 2 ea free
 1 1 — — $4,650.00 $4,650
Progress claims
30% on order · 40% on FAT sign-off · 30% on commissioning — each pushed to Xero when raised
Claimed $340,20070% of $486,000
Deposit 30%
INV-10462
$145,800 ex GST · $160,380 inc
PaidXero synced
FAT 40%
INV-10463
$194,400 ex GST · $213,840 inc
Awaiting paymentXero synced
Commissioning 30%
$145,800
not raised
Build schedule
Where this build sits on the workshop's resources
Open schedule
DoneStageResourceStartFinishDaysWho
Design Design office 20 Apr 2026 15 May 2026 20 Priya Raman
Procurement Procurement 08 May 2026 28 May 2026 15 Jess Taylor
Fabrication Excelfab — laser, fold & weld 21 May 2026 05 Jun 2026 12 Ben Nguyen
Assembly Assembly bay 1 10 Aug 2026 08 Sep 2026 22 Tom Kowalski
Controls Controls & robot programming 21 Aug 2026 10 Sep 2026 15 Luke Brennan
FAT FAT cell 09 Sep 2026 11 Sep 2026 3 Matt O'Connor
Commissioning Site crew 12 Oct 2026 21 Oct 2026 8 Steve Hargreaves
Time booked
1,075.5 h · $94,853 at cost rates
Luke Brennan210.0 h · $22,050
Priya Raman161.5 h · $14,535
Daniel Pham154.0 h · $14,630
Ryan Walsh138.5 h · $9,972
Tom Kowalski128.5 h · $9,252
Ben Nguyen97.0 h · $7,178
Josh Mitchell96.0 h · $9,600
Steve Hargreaves54.5 h · $4,796
Matt O'Connor35.5 h · $2,840
DateWhoTaskHoursCost
24 Jul 2026Ryan WalshMechanical assembly 6.5$468
23 Jul 2026Steve HargreavesSite commissioning 1.0$88
23 Jul 2026Tom KowalskiMechanical assembly 8.0$576
22 Jul 2026Steve HargreavesSite commissioning 4.0$352
22 Jul 2026Tom KowalskiMechanical assembly 4.0$288
21 Jul 2026Luke BrennanSite commissioning 4.0$420
21 Jul 2026Tom KowalskiMechanical assembly 4.0$288
20 Jul 2026Luke BrennanSite commissioning 7.5$788
20 Jul 2026Ryan WalshMechanical assembly 7.5$540
17 Jul 2026Steve HargreavesSite commissioning 4.0$352
17 Jul 2026Ryan WalshMechanical assembly 6.0$432
16 Jul 2026Steve HargreavesSite commissioning 6.0$528
16 Jul 2026Ryan WalshMechanical assembly 8.0$576
15 Jul 2026Steve HargreavesSite commissioning 8.0$704
15 Jul 2026Ryan WalshMechanical assembly 4.0$288
14 Jul 2026Steve HargreavesSite commissioning 4.0$352
14 Jul 2026Ryan WalshMechanical assembly 7.5$540
13 Jul 2026Steve HargreavesSite commissioning 6.0$528
13 Jul 2026Ryan WalshMechanical assembly 8.0$576
10 Jul 2026Steve HargreavesSite commissioning 8.0$704
10 Jul 2026Ryan WalshMechanical assembly 4.0$288
09 Jul 2026Steve HargreavesSite commissioning 7.5$660
09 Jul 2026Ryan WalshMechanical assembly 7.5$540
08 Jul 2026Luke BrennanSite commissioning 4.0$420
08 Jul 2026Tom KowalskiMechanical assembly 8.0$576
07 Jul 2026Luke BrennanSite commissioning 4.0$420
07 Jul 2026Tom KowalskiMechanical assembly 4.0$288
06 Jul 2026Steve HargreavesSite commissioning 6.0$528
06 Jul 2026Josh MitchellPLC & robot programming 4.5$450
06 Jul 2026Ryan WalshMechanical assembly 7.5$540
03 Jul 2026Luke BrennanSite commissioning 6.0$630
03 Jul 2026Luke BrennanPLC & robot programming 8.0$840
03 Jul 2026Tom KowalskiMechanical assembly 7.5$540
02 Jul 2026Josh MitchellPLC & robot programming 7.5$750
02 Jul 2026Ryan WalshMechanical assembly 6.0$432
01 Jul 2026Luke BrennanPLC & robot programming 7.5$788
01 Jul 2026Tom KowalskiMechanical assembly 8.0$576
01 Jul 2026Priya RamanMechanical design 6.0$540
30 Jun 2026Luke BrennanPLC & robot programming 4.0$420
30 Jun 2026Tom KowalskiMechanical assembly 4.0$288
30 Jun 2026Daniel PhamMechanical design 4.0$380
29 Jun 2026Matt O'ConnorFAT 6.0$480
29 Jun 2026Josh MitchellPLC & robot programming 7.5$750
29 Jun 2026Tom KowalskiMechanical assembly 8.0$576
29 Jun 2026Daniel PhamMechanical design 7.5$713
26 Jun 2026Luke BrennanFAT 6.0$630
26 Jun 2026Josh MitchellPLC & robot programming 7.5$750
26 Jun 2026Ryan WalshMechanical assembly 7.5$540
26 Jun 2026Daniel PhamMechanical design 4.0$380
25 Jun 2026Matt O'ConnorFAT 6.0$480
25 Jun 2026Luke BrennanPLC & robot programming 6.0$630
25 Jun 2026Tom KowalskiMechanical assembly 8.0$576
25 Jun 2026Daniel PhamMechanical design 4.0$380
24 Jun 2026Matt O'ConnorFAT 7.5$600
24 Jun 2026Josh MitchellPLC & robot programming 4.0$400
24 Jun 2026Ryan WalshMechanical assembly 8.0$576
24 Jun 2026Daniel PhamMechanical design 8.0$760
23 Jun 2026Luke BrennanFAT 6.0$630
23 Jun 2026Josh MitchellPLC & robot programming 4.0$400
23 Jun 2026Tom KowalskiMechanical assembly 7.5$540
Project
Customer
Tontine
Simon Giles · Operations Manager
Site
Tontine — Campbellfield
Robot
Motoman PL190
PM
Sebastian
Quote
Q-26-0057
Customer PO
TON-PO-4536763
Key dates
Start
20 Apr 2026
FAT
09 Sep 2026
Ship
16 Sep 2026
Commissioning
12 Oct 2026
Money
Value
$486,000
Budget cost
$344,105
Parts committed
$117,915
Parts issued
$117,915
Labour to date
$94,853
Forecast cost
$344,105
Forecast margin
$141,895 · 29.2%
Notes

On site at Campbellfield. Running compressed king quilts at 6 cases/min; uncompressed pillows next.

Purchase orders
All POs
PO-26-0189Yaskawa Australia (Motoman) $94,800Received
Calendar
Calendar
Delivery Tontine — delivery16 Sep, 7:00am · Ferntree Gully → Campbellfield Commissioning Tontine case packer — commissioning12 Oct, 7:30am · Tontine, Campbellfield
Activity
Quote Q-26-0057 won — project TA-26-039 opened.
11 Apr, 10:12am · Craig Kirkpatrick