Projects / TA-26-044
TA-26-044
Assembly LateSide clamp servo palletising gripper — cheese cartons · Saputo Dairy Australia · Side clamp servo palletising
Value
$118,000
budget cost $96k
Cost to date
$38,322
$10k parts · $28k labour
Forecast margin
19.0%
$22,420
Claimed
30%
$35,400 of $118,000
FAT
13 Oct
in 7 days
Parts short
0
BOM covered
Bill of materials
13 lines · $9,992 committed · reserved parts are held for this project, issued parts are on the machine
| Part no | Description | Qty | Issued | Reserved | Short | Unit | Line | |
|---|---|---|---|---|---|---|---|---|
| AM8042-1F20 | Beckhoff AM8042 servo motor, 1.4 Nm Drives & controls · 1 ea free | 1 | 1 | — | — | $1,380.00 | $1,380 | |
| M12-5P-5M | M12 5-pin cable, 5 m, PUR Electrical · 72 ea free | 6 | 5 | 1 | — | $24.00 | $144 | |
| SHCS-M8-25 | Socket head cap screw M8 × 25, 12.9 (box 100) Fasteners · 18 box free | 1 | 1 | — | — | $34.00 | $34 | |
| ADN-32-40-A-P-A | Festo ADN compact cylinder Ø32 × 40 Pneumatics · 22 ea free | 2 | 2 | — | — | $118.00 | $236 | |
| VTUG-10-8M | Festo VTUG valve terminal, 8 stations, IO-Link Pneumatics · 5 ea free | 1 | 1 | — | — | $1,290.00 | $1,290 | |
| AL-PROF-4545 | Aluminium profile 45 × 45, per metre Raw material · 108 m free | 6 | 5 | 1 | — | $21.00 | $126 | |
| AL6061-PL10 | Aluminium plate 6061-T6, 10 mm, 2400 × 1200 Raw material · 7 sheet free | 1 | 1 | — | — | $640.00 | $640 | |
| CF-PLATE-6 | Carbon fibre plate 6 mm, 1000 × 600 Raw material · 3 sheet free | 1 | 1 | — | — | $545.00 | $545 | |
| IME12-04BPSZC0S | SICK IME12 inductive proximity sensor Sensors & safety · 36 ea free | 4 | 4 | — | — | $58.00 | $232 | |
| TRK-CSS-M | Compliance shock sensor — medium (≤150 kg tooling) Trak products · 10 ea free | 1 | 1 | — | — | $1,020.00 | $1,020 | |
| TRK-MP-ABB | Sensor mounting plate — ABB ISO 9409 flange Trak products · 10 ea free | 1 | 1 | — | — | $145.00 | $145 | |
| TRK-SP-SCS | Side clamp plate — carbon fibre, 1250 mm Trak products · 2 ea free | 2 | 2 | — | — | $680.00 | $1,360 | |
| GEP2016IL-00-B | Zimmer GEP2016IL electric parallel gripper, IO-Link Zimmer components · 7 ea free | 2 | 2 | — | — | $1,420.00 | $2,840 |
Progress claims
30% on order · 40% on FAT sign-off · 30% on commissioning — each pushed to Xero when raised
Claimed $35,40030% of $118,000
Deposit 30%
INV-10469
$35,400 ex GST · $38,940 inc
PaidXero synced
FAT 40%
$47,200
not raised
Commissioning 30%
$35,400
not raised
Build schedule
Where this build sits on the workshop's resources
| Done | Stage | Resource | Start | Finish | Days | Who |
|---|---|---|---|---|---|---|
| Design | Design office | 22 Jun 2026 | 07 Jul 2026 | 12 | Priya Raman | |
| Procurement | Procurement | 02 Jul 2026 | 15 Jul 2026 | 10 | Jess Taylor | |
| Fabrication | Excelfab — laser, fold & weld | 10 Jul 2026 | 21 Jul 2026 | 8 | Ben Nguyen | |
| Assembly | Gripper assembly bench | 25 Sep 2026 | 12 Oct 2026 | 12 | Tom Kowalski | |
| Controls | Controls & robot programming | 02 Oct 2026 | 13 Oct 2026 | 8 | Luke Brennan | |
| FAT | FAT cell | 13 Oct 2026 | 14 Oct 2026 | 2 | Matt O'Connor | |
| Commissioning | Site crew | 26 Oct 2026 | 28 Oct 2026 | 3 | Steve Hargreaves |
Time booked
321.0 h · $28,375 at cost rates
Daniel Pham75.5 h · $7,173
Priya Raman64.0 h · $5,760
Luke Brennan46.0 h · $4,830
Ben Nguyen43.0 h · $3,182
Tom Kowalski33.0 h · $2,376
Ryan Walsh32.0 h · $2,304
Josh Mitchell27.5 h · $2,750
| Date | Who | Task | Hours | Cost | |
|---|---|---|---|---|---|
| 14 Aug 2026 | Ryan Walsh | Mechanical assembly | 2.5 | $180 | |
| 13 Aug 2026 | Tom Kowalski | Mechanical assembly | 4.0 | $288 | |
| 12 Aug 2026 | Tom Kowalski | Mechanical assembly | 6.0 | $432 | |
| 11 Aug 2026 | Ryan Walsh | Mechanical assembly | 6.0 | $432 | |
| 10 Aug 2026 | Tom Kowalski | Mechanical assembly | 8.0 | $576 | |
| 07 Aug 2026 | Ryan Walsh | Mechanical assembly | 4.0 | $288 | |
| 06 Aug 2026 | Josh Mitchell | PLC & robot programming | 0.5 | $50 | |
| 06 Aug 2026 | Tom Kowalski | Mechanical assembly | 7.5 | $540 | |
| 05 Aug 2026 | Luke Brennan | PLC & robot programming | 8.0 | $840 | |
| 05 Aug 2026 | Ryan Walsh | Mechanical assembly | 6.0 | $432 | |
| 04 Aug 2026 | Luke Brennan | PLC & robot programming | 8.0 | $840 | |
| 04 Aug 2026 | Tom Kowalski | Mechanical assembly | 7.5 | $540 | |
| 03 Aug 2026 | Josh Mitchell | PLC & robot programming | 4.0 | $400 | |
| 03 Aug 2026 | Ryan Walsh | Mechanical assembly | 7.5 | $540 | |
| 31 Jul 2026 | Josh Mitchell | PLC & robot programming | 7.5 | $750 | |
| 31 Jul 2026 | Ryan Walsh | Mechanical assembly | 6.0 | $432 | |
| 30 Jul 2026 | Josh Mitchell | PLC & robot programming | 7.5 | $750 | |
| 29 Jul 2026 | Luke Brennan | PLC & robot programming | 6.0 | $630 | |
| 29 Jul 2026 | Ben Nguyen | Machining & fit-up | 5.5 | $407 | |
| 28 Jul 2026 | Ben Nguyen | Machining & fit-up | 4.0 | $296 | |
| 28 Jul 2026 | Priya Raman | Mechanical design | 5.0 | $450 | |
| 27 Jul 2026 | Ben Nguyen | Machining & fit-up | 4.0 | $296 | |
| 27 Jul 2026 | Priya Raman | Mechanical design | 8.0 | $720 | |
| 24 Jul 2026 | Ben Nguyen | Machining & fit-up | 8.0 | $592 | |
| 24 Jul 2026 | Priya Raman | Mechanical design | 4.0 | $360 | |
| 23 Jul 2026 | Ben Nguyen | Machining & fit-up | 6.0 | $444 | |
| 23 Jul 2026 | Daniel Pham | Mechanical design | 4.0 | $380 | |
| 22 Jul 2026 | Ben Nguyen | Machining & fit-up | 7.5 | $555 | |
| 22 Jul 2026 | Priya Raman | Mechanical design | 4.0 | $360 | |
| 21 Jul 2026 | Ben Nguyen | Machining & fit-up | 4.0 | $296 | |
| 21 Jul 2026 | Daniel Pham | Mechanical design | 4.0 | $380 | |
| 20 Jul 2026 | Ben Nguyen | Machining & fit-up | 4.0 | $296 | |
| 20 Jul 2026 | Daniel Pham | Mechanical design | 8.0 | $760 | |
| 17 Jul 2026 | Daniel Pham | Mechanical design | 4.0 | $380 | |
| 16 Jul 2026 | Priya Raman | Mechanical design | 6.0 | $540 | |
| 15 Jul 2026 | Priya Raman | Mechanical design | 7.5 | $675 | |
| 14 Jul 2026 | Daniel Pham | Mechanical design | 6.0 | $570 | |
| 13 Jul 2026 | Daniel Pham | Mechanical design | 6.0 | $570 | |
| 10 Jul 2026 | Priya Raman | Mechanical design | 7.5 | $675 | |
| 09 Jul 2026 | Priya Raman | Mechanical design | 6.0 | $540 | |
| 08 Jul 2026 | Daniel Pham | Mechanical design | 4.0 | $380 | |
| 07 Jul 2026 | Daniel Pham | Mechanical design | 4.0 | $380 | |
| 06 Jul 2026 | Daniel Pham | Mechanical design | 8.0 | $760 | |
| 03 Jul 2026 | Daniel Pham | Mechanical design | 7.5 | $713 | |
| 02 Jul 2026 | Priya Raman | Mechanical design | 4.0 | $360 | |
| 01 Jul 2026 | Luke Brennan | Controls design | 2.5 | $263 | |
| 01 Jul 2026 | Priya Raman | Mechanical design | 6.0 | $540 | |
| 30 Jun 2026 | Luke Brennan | Controls design | 7.5 | $788 | |
| 30 Jun 2026 | Daniel Pham | Mechanical design | 8.0 | $760 | |
| 29 Jun 2026 | Luke Brennan | Controls design | 6.0 | $630 | |
| 29 Jun 2026 | Daniel Pham | Mechanical design | 4.0 | $380 | |
| 26 Jun 2026 | Josh Mitchell | Controls design | 4.0 | $400 | |
| 26 Jun 2026 | Priya Raman | Mechanical design | 6.0 | $540 | |
| 25 Jun 2026 | Luke Brennan | Controls design | 8.0 | $840 | |
| 25 Jun 2026 | Daniel Pham | Mechanical design | 8.0 | $760 | |
| 24 Jun 2026 | Josh Mitchell | Controls design | 4.0 | $400 |
Project
- Customer
- Saputo Dairy AustraliaChris Wallace · Engineering Manager
- Site
- Saputo Dairy Australia — Allansford
- Robot
- FANUC M-410iC (existing)
- PM
- Sebastian
- Quote
- Q-26-0062
- Customer PO
- SAP-PO-4545679
Key dates
- Start
- 22 Jun 2026
- FAT
- 13 Oct 2026
- Ship
- 16 Oct 2026
- Commissioning
- 26 Oct 2026
Money
- Value
- $118,000
- Budget cost
- $95,580
- Parts committed
- $9,992
- Parts issued
- $9,947
- Labour to date
- $28,375
- Forecast cost
- $95,580
- Forecast margin
- $22,420 · 19.0%
Notes
Servo side plates re-made after FAT dry run — clamp force too high on the light cartons. FAT moved from 30 Sep.
Purchase orders
All POsNo purchase orders for this project.
Calendar
CalendarActivity
FAT moved to 13 Oct — side plates re-made.
21 Sep, 11:33am · Craig Kirkpatrick
Quote Q-26-0062 won — project TA-26-044 opened.
14 Jun, 10:15am · Craig Kirkpatrick