Projects / TA-25-024
TA-25-024
Complete On trackPallet destrapping cell — keg line · Lion — Lidcombe Brewery · Pallet destrapping / debanding
Value
$398,000
budget cost $274k
Cost to date
$194,031
$122k parts · $72k labour
Forecast margin
31.2%
$124,282
Claimed
100%
$398,000 of $398,000
FAT
12 Nov
signed off
Parts short
0
BOM covered
Bill of materials
17 lines · $122,127 committed · reserved parts are held for this project, issued parts are on the machine
| Part no | Description | Qty | Issued | Reserved | Short | Unit | Line | |
|---|---|---|---|---|---|---|---|---|
| CX5130-0125 | Beckhoff CX5130 embedded PC (TwinCAT) Drives & controls · 4 ea free | 1 | 1 | — | — | $2,480.00 | $2,480 | |
| EK1100 | Beckhoff EK1100 EtherCAT coupler Drives & controls · 8 ea free | 2 | 2 | — | — | $215.00 | $430 | |
| ENC-600-SS | Control enclosure 600 × 600, stainless Electrical · 2 ea free | 1 | 1 | — | — | $920.00 | $920 | |
| VTUG-10-8M | Festo VTUG valve terminal, 8 stations, IO-Link Pneumatics · 5 ea free | 1 | 1 | — | — | $1,290.00 | $1,290 | |
| SHS-50-3-8M | Steel SHS 50 × 50 × 3, 8 m length Raw material · 15 length free | 4 | 4 | — | — | $96.00 | $384 | |
| IRB460-110 | ABB IRB 460 palletising robot, 110 kg / 2.4 m Robots · 0 ea free | 1 | 1 | — | — | $92,400.00 | $92,400 | |
| C4P-SA15030A | SICK deTec4 safety light curtain 1500 mm Sensors & safety · 4 pair free | 2 | 2 | — | — | $2,140.00 | $4,280 | |
| INSPECTORP621 | SICK InspectorP621 vision sensor Sensors & safety · 0 ea free | 1 | 1 | — | — | $3,890.00 | $3,890 | |
| PNOZ-MB0 | Pilz PNOZmulti 2 safety relay base unit Sensors & safety · 4 ea free | 1 | 1 | — | — | $1,180.00 | $1,180 | |
| WTB4-3P2161 | SICK WTB4 photoelectric sensor Sensors & safety · 22 ea free | 4 | 4 | — | — | $142.00 | $568 | |
| XG-DOOR-SL | Axelent sliding door kit with interlock Sensors & safety · 2 ea free | 1 | 1 | — | — | $1,450.00 | $1,450 | |
| XG-PANEL-2200 | Axelent X-Guard mesh panel 2200 × 1500 Sensors & safety · 36 ea free | 14 | 14 | — | — | $168.00 | $2,352 | |
| XG-POST-2200 | Axelent X-Guard post 2200 Sensors & safety · 36 ea free | 12 | 12 | — | — | $64.00 | $768 | |
| TRK-CHP-13 | Strap chipper module — 13 mm cut Trak products · 2 ea free | 1 | 1 | — | — | $6,850.00 | $6,850 | |
| TRK-CSS-M | Compliance shock sensor — medium (≤150 kg tooling) Trak products · 10 ea free | 1 | 1 | — | — | $1,020.00 | $1,020 | |
| TRK-MP-ABB | Sensor mounting plate — ABB ISO 9409 flange Trak products · 10 ea free | 1 | 1 | — | — | $145.00 | $145 | |
| GPP5013N-00-A | Zimmer GPP5013N pneumatic parallel gripper Zimmer components · 10 ea free | 2 | 2 | — | — | $860.00 | $1,720 |
Progress claims
30% on order · 40% on FAT sign-off · 30% on commissioning — each pushed to Xero when raised
Build schedule
Where this build sits on the workshop's resources
| Done | Stage | Resource | Start | Finish | Days | Who |
|---|---|---|---|---|---|---|
| Design | Design office | 28 Jul 2025 | 22 Aug 2025 | 20 | Priya Raman | |
| Procurement | Procurement | 15 Aug 2025 | 04 Sep 2025 | 15 | Jess Taylor | |
| Fabrication | Excelfab — laser, fold & weld | 28 Aug 2025 | 12 Sep 2025 | 12 | Ben Nguyen | |
| Assembly | Assembly bay 1 | 13 Oct 2025 | 11 Nov 2025 | 22 | Tom Kowalski | |
| Controls | Controls & robot programming | 24 Oct 2025 | 13 Nov 2025 | 15 | Josh Mitchell | |
| FAT | FAT cell | 12 Nov 2025 | 14 Nov 2025 | 3 | Matt O'Connor | |
| Commissioning | Site crew | 08 Dec 2025 | 17 Dec 2025 | 8 | Steve Hargreaves |
Time booked
809.5 h · $71,904 at cost rates
Luke Brennan163.5 h · $17,168
Daniel Pham120.0 h · $11,400
Ryan Walsh114.0 h · $8,208
Priya Raman104.0 h · $9,360
Josh Mitchell88.5 h · $8,850
Tom Kowalski75.5 h · $5,436
Ben Nguyen69.0 h · $5,106
Steve Hargreaves47.0 h · $4,136
Matt O'Connor28.0 h · $2,240
| Date | Who | Task | Hours | Cost | |
|---|---|---|---|---|---|
| 04 Nov 2025 | Steve Hargreaves | Site commissioning | 4.0 | $352 | |
| 03 Nov 2025 | Luke Brennan | Site commissioning | 7.5 | $788 | |
| 31 Oct 2025 | Steve Hargreaves | Site commissioning | 4.0 | $352 | |
| 30 Oct 2025 | Luke Brennan | Site commissioning | 7.5 | $788 | |
| 29 Oct 2025 | Luke Brennan | Site commissioning | 8.0 | $840 | |
| 28 Oct 2025 | Steve Hargreaves | Site commissioning | 7.5 | $660 | |
| 27 Oct 2025 | Luke Brennan | Site commissioning | 8.0 | $840 | |
| 24 Oct 2025 | Luke Brennan | Site commissioning | 4.0 | $420 | |
| 23 Oct 2025 | Steve Hargreaves | Site commissioning | 8.0 | $704 | |
| 22 Oct 2025 | Steve Hargreaves | Site commissioning | 4.0 | $352 | |
| 21 Oct 2025 | Luke Brennan | Site commissioning | 8.0 | $840 | |
| 20 Oct 2025 | Steve Hargreaves | Site commissioning | 6.0 | $528 | |
| 17 Oct 2025 | Steve Hargreaves | Site commissioning | 6.0 | $528 | |
| 16 Oct 2025 | Luke Brennan | Site commissioning | 7.5 | $788 | |
| 16 Oct 2025 | Ryan Walsh | Mechanical assembly | 4.5 | $324 | |
| 15 Oct 2025 | Luke Brennan | Site commissioning | 6.0 | $630 | |
| 15 Oct 2025 | Ryan Walsh | Mechanical assembly | 6.0 | $432 | |
| 14 Oct 2025 | Steve Hargreaves | Site commissioning | 7.5 | $660 | |
| 14 Oct 2025 | Tom Kowalski | Mechanical assembly | 8.0 | $576 | |
| 13 Oct 2025 | Ryan Walsh | Mechanical assembly | 6.0 | $432 | |
| 10 Oct 2025 | Ryan Walsh | Mechanical assembly | 7.5 | $540 | |
| 09 Oct 2025 | Ryan Walsh | Mechanical assembly | 4.0 | $288 | |
| 08 Oct 2025 | Ryan Walsh | Mechanical assembly | 6.0 | $432 | |
| 07 Oct 2025 | Tom Kowalski | Mechanical assembly | 6.0 | $432 | |
| 06 Oct 2025 | Tom Kowalski | Mechanical assembly | 6.0 | $432 | |
| 03 Oct 2025 | Ryan Walsh | Mechanical assembly | 6.0 | $432 | |
| 02 Oct 2025 | Luke Brennan | PLC & robot programming | 2.0 | $210 | |
| 02 Oct 2025 | Ryan Walsh | Mechanical assembly | 4.0 | $288 | |
| 01 Oct 2025 | Josh Mitchell | PLC & robot programming | 7.5 | $750 | |
| 01 Oct 2025 | Ryan Walsh | Mechanical assembly | 7.5 | $540 | |
| 30 Sep 2025 | Luke Brennan | PLC & robot programming | 4.0 | $420 | |
| 30 Sep 2025 | Ryan Walsh | Mechanical assembly | 7.5 | $540 | |
| 29 Sep 2025 | Luke Brennan | FAT | 3.5 | $368 | |
| 29 Sep 2025 | Josh Mitchell | PLC & robot programming | 8.0 | $800 | |
| 29 Sep 2025 | Ryan Walsh | Mechanical assembly | 6.0 | $432 | |
| 26 Sep 2025 | Luke Brennan | FAT | 6.0 | $630 | |
| 26 Sep 2025 | Josh Mitchell | PLC & robot programming | 7.5 | $750 | |
| 26 Sep 2025 | Tom Kowalski | Mechanical assembly | 8.0 | $576 | |
| 25 Sep 2025 | Matt O'Connor | FAT | 8.0 | $640 | |
| 25 Sep 2025 | Luke Brennan | PLC & robot programming | 8.0 | $840 | |
| 25 Sep 2025 | Tom Kowalski | Mechanical assembly | 6.0 | $432 | |
| 24 Sep 2025 | Matt O'Connor | FAT | 8.0 | $640 | |
| 24 Sep 2025 | Josh Mitchell | PLC & robot programming | 7.5 | $750 | |
| 24 Sep 2025 | Tom Kowalski | Mechanical assembly | 7.5 | $540 | |
| 23 Sep 2025 | Luke Brennan | FAT | 6.0 | $630 | |
| 23 Sep 2025 | Luke Brennan | PLC & robot programming | 7.5 | $788 | |
| 23 Sep 2025 | Ryan Walsh | Mechanical assembly | 7.5 | $540 | |
| 22 Sep 2025 | Matt O'Connor | FAT | 6.0 | $480 | |
| 22 Sep 2025 | Josh Mitchell | PLC & robot programming | 4.0 | $400 | |
| 22 Sep 2025 | Ryan Walsh | Mechanical assembly | 4.0 | $288 | |
| 19 Sep 2025 | Matt O'Connor | FAT | 6.0 | $480 | |
| 19 Sep 2025 | Josh Mitchell | PLC & robot programming | 7.5 | $750 | |
| 19 Sep 2025 | Ryan Walsh | Mechanical assembly | 8.0 | $576 | |
| 18 Sep 2025 | Luke Brennan | FAT | 8.0 | $840 | |
| 18 Sep 2025 | Josh Mitchell | PLC & robot programming | 6.0 | $600 | |
| 18 Sep 2025 | Ryan Walsh | Mechanical assembly | 4.0 | $288 | |
| 17 Sep 2025 | Josh Mitchell | PLC & robot programming | 4.0 | $400 | |
| 17 Sep 2025 | Ryan Walsh | Mechanical assembly | 4.0 | $288 | |
| 17 Sep 2025 | Priya Raman | Mechanical design | 1.0 | $90 | |
| 16 Sep 2025 | Luke Brennan | PLC & robot programming | 6.0 | $630 |
Project
- Customer
- Lion — Lidcombe BreweryMichael Byrne · Packaging Maintenance Lead
- Site
- Lion — Lidcombe
- Robot
- ABB IRB 460
- PM
- Sebastian
- Quote
- Q-25-0062
- Customer PO
- LIO-PO-4529891
Key dates
- Start
- 28 Jul 2025
- FAT
- 12 Nov 2025
- Ship
- 19 Nov 2025
- Commissioning
- 08 Dec 2025
- Completed
- 08 Dec 2025
Money
- Value
- $398,000
- Budget cost
- $273,718
- Parts committed
- $122,127
- Parts issued
- $122,127
- Labour to date
- $71,904
- Forecast cost
- $273,718
- Forecast margin
- $124,282 · 31.2%
Purchase orders
All POsNo purchase orders for this project.
Calendar
CalendarNothing in the calendar.
Activity
Quote Q-25-0062 won — project TA-25-024 opened.
25 Jul, 10:12am · Craig Kirkpatrick